The Sterling GroupThe Sterling Group

Case Studies | Exopack

Exopack
Spartanburg, South Carolina
Leading provider of flexible packaging products.

Investment date: August 2001
Transaction value: $127 million
Sterling team: William Oehmig, John Hawkins

Background
Sterling acquired Exopack from International Paper in 2001. Exopack was considered a market leader in its businesses yet operating margins had fallen below industry standards. Sterling believed there were two significant value creation opportunities available. First, operating the business as a stand-alone packaging company, rather than as a division of a large paper company, would provide opportunities to improve operating margins through cost reductions at the manufacturing plants and enhanced sales and marketing efforts. Second, there was an opportunity to implement an acquisition strategy which would (i) provide cost synergies in the form of economies of scale in the purchase of raw materials and overhead cost savings and (ii) increase the percentage of revenues derived from plastic packaging, which would increase the company's organic growth rate and make the business more attractive to potential buyers when we were ready to exit.

Sterling Impact
Sterling assisted the management in separating the business from International Paper including recruiting senior management personnel for the positions that were not occupied under the previous ownership such as CFO and General Counsel. For the first time, management and employees became substantial shareholders in the company. Management then refocused the company as a stand alone packaging business rather than being part of an integrated paper producer. In order to become more cost competitive the company underwent several major initiatives to take costs out of the business including a realignment of plant assets, working capital reduction efforts and general reductions in staffing.

During Sterling's ownership two acquisitions were completed which changed the revenue mix from 80% paper and 20% plastic to 65% paper and 35% plastic. The first acquisition was Specialty Films which expanded penetration in stand-up pouches, one of the fastest growing segments of the packaging industry. The second acquisition included the assets of Plassein International thereby expanding the performance plastics division at an attractive purchase price.

The synergies from these acquisitions along with the cost reduction measures increased the Company's EBITDA margin from 6.9% in the first year of ownership to approximately 8.0% for the twelve month period ended March 31, 2005. Additionally significant debt repayments were made from reductions in working capital during Sterling's ownership.

Outcome
Exopack was sold to a fund controlled by Sun Capital Partners in October 2005.

Revenue CAGR 9.8%
EBITDA CAGR 14.7%
EBITDA margin improvement 6.9% to 8.0%
Sterling return on investment 4.0x